Formaldehyde, resins and polynaphthalene sulphonate plant

The unit operates as a continuous process.

Its key advantage is the ability to produce formalin and UFC-85 of various grades on one line with minimal changeover time.

Scope of supply:

1. Design documentation
2. State expert review support
3. Environmental state expert review support
4. Working documentation
5. Manufacture and supply of main and auxiliary process equipment
6. Installation supervision
7. Commissioning
8. Customer personnel training

Unit model

Scope of supply:

1. Basic engineering

At the current time, commissioning works are being carried out.

The projected unit is intended for the production of urea-formaldehyde resin (PKFT) and melamine-formaldehyde resin (MPST) with a total capacity of up to 42,240 tons per year.

Within the framework of this project, implemented / planned - the design and working documentation was developed, the equipment was completed, the manufacture and supply of equipment, installation supervision and commissioning were carried out.

In 2020, ZAVKOM-ENGINEERING LLC  completed work on the supply of equipment to Metadynea LLC in the city of Gubakha.

Within the framework of this project, the following equipment was implemented - designed, manufactured and supplied: reaction equipment (synthesis reactor, condenser and hopper), scrubber, capacitive and filtering equipment.

The unit was put into commercial operation in 2019.

In 2019, ZAVKOM-ENGINEERING LLC  successfully completed work on the construction of a urea-formaldehyde resin production unit with a capacity of 33,000 tons per year in Pavlovsk, Altai Territory.

Within the framework of this project, it was implemented — the technology, design and working documentation was developed, the assembly, manufacture and supply of equipment, installation supervision and commissioning were carried out.

Scope of supply:

1. Supply of a resin receiving unit

In 2018, the company ZAVKOM-ENGINEERING LLC  successfully carried out work on the implementation of the project for the technical re-equipment of the raw material warehouse for CJSC Murom in Murom.

The storage warehouse for receiving, storing and supplying the production of UFC-85 and 37% formalin contains 6 containers. The process is fully automated, practically does not require human intervention, and the project contains the most modern energy efficient equipment.

As part of the project, our company performed the following types of work:

1. Development of design and working documentation;
2. Complete delivery of equipment;
   • 6 tanks, 75m3 each;
   • instrumentation sensors;
   • control cabinet;
   • computer hardware and software;
3. Installation supervision;
4. Designer supervision;
5. Start-up and adjustment works;
6. Personnel training.

In 2017, ZAVKOM-ENGINEERING LLC  completed work on the supply of equipment to Metadynea LLC in the town of Orekhovo-Zuevo.

As part of the project to expand the production of formaldehyde resins, our company has designed and supplied reactor, capacitive and heat exchange equipment.