Corn deep-processing plant

Wet process line

Wet process line for processing wheat flour into gluten and starch.

Line capacity: 25 t/h of flour.

Scope of supply:

1. Process engineering documentation
2. Supply of process equipment
3. Installation supervision
4. Commissioning

Vacuum evaporation unit for process wastewater

Vacuum evaporation unit for starch-containing process wastewater of the wheat flour processing line.

Unit capacity: 32 t/h of evaporated moisture.

Scope of supply:

1. Process engineering documentation
2. Supply of process equipment
3. Installation supervision
4. Commissioning

Scope of supply:

1. Equipment supply

Scope of supply:

1. Equipment supply

Scope of supply:

1. Equipment supply

Scope of supply:

Conceptual project for a wheat deep-processing plant producing amino acids (threonine, tryptophan and valine).

Scope of supply:

1. Supply of a citric acid producer strain
2. Project documentation
3. Expert review
4. Basic engineering
5. Detailed engineering
6. Complete supply of process equipment
7. Assembly of fermenter vessels V_geom=475 m³
8. Installation works
9. Commissioning
10. Personnel training

Scope of supply:

1. R&D for feed yeast production from B-starch, pentosans, fibres and bran
2. Pre-basic engineering
3. Pre-project study

Products:

In 2019, ZAVKOM-ENGINEERING LLC  developed project documentation under the general design agreement for a wheat deep processing plant with a capacity of 275,000 tons of grain per year, in the Serdobsky district, Penza region.

Nomenclature of finished products:

• Lemon acid;
• Gluten;
• HFSS;
• Molasses;
• High protein feed additive;
• Bran.

In 2017, ZAVKOM-ENGINEERING LLC  launched a wheat deep processing plant with a complex for receiving, storing and processing wheat with a capacity of 120,000 tons of grain per year, in the city of Ishim, Tyumen Region

Nomenclature of finished products:

• Lysine;
• Gluten;
• Ethanol;
• Feed additive, Distillers' Dry Grain with Solubles (DDGS);
• Bran;
• Carbon dioxide.

The production process is fully automated; the most modern technological equipment from the world's leading suppliers has been supplied.

As part of the project, our company performed the following types of work:

1. General design;
2. Design and working documentation of the following facilities;
3. Complete supply of technological equipment;
   • Mill;
   • Wet process;
   • Production of glucose syrup;
   • Drying gluten;
   • Lysine production unit;
4. Installation work;
5. Commissioning;
6. Personnel training.