Fermentation department for a brewery

Scope of supply:

1. Design documentation
2. Tank equipment supply
3. Installation and supervision works
4. Commissioning
5. Software development

Scope of supply:

1. Brewing department expansion design
2. Complete process equipment package for the fermentation department
3. Deployment of Zavkom Control software
4. Installation, supervision and commissioning

Scope of supply:

1. Design documentation for the beer storage department
2. Manufacture and supply of main process equipment
3. Software development
4. Installation, supervision and commissioning

Project results

The project increased production automation and product quality.

At the beginning of 2021, the employees of ZAVKOM-ENGINEERING LLC  completed work on expanding the fermentation department of the Carlsberg brewery plant, located in Baku, Azerbaijan.

As part of this project, the following scope of work was performed:

1. Development of project documentation,
2. Supply of a set of equipment,
3. Performance of installation, installation supervision and commissioning.

In February 2020, employees of ZAVKOM-ENGINEERING LLC successfully launched the brewing department of the Azeri brewery in Baku.

In the process of modernization, the filter tank was reconstructed and enlarged.

This allowed us to increase productivity and automate the filtration process.

In 2019, within the framework of the implemented project with Gambrinus OJSC, the employees of ZAVKOM-ENGINEERING LLC  performed the following work package:

1. Turnkey delivery of the fermentation department (design, manufacture and supply of capacitive equipment, process pipelines, instrumentation and control cabinet, control cabinet; installation supervision and commissioning).
2. Turnkey delivery of the pure yeast culture department (design, manufacture and supply of capacitive equipment, process pipelines, instrumentation and control cabinet, control cabinet; installation supervision and commissioning).
3. Development and implementation of a unified automatic control system for the fermentation department, yeast department, pure yeast culture department and CIP washing department.

The reconstruction made it possible to increase the volume and improve the quality of products, as well as to increase the overall level of automation of the brewery plant.

Scope of supply:

1. Design works
2. Process equipment supply

In 2018, ZAVKOM-ENGINEERING LLC  successfully completed a project for the construction and commissioning of a new brewhouse for HANSEN BREWERY LLC, Stavropol.

This unit, with a capacity of 5 tons of wort from one brew, was developed and designed taking into account the latest design and technological solutions developed by ZAVKOM-ENGINEERING LLC. The operation of the brewing department is carried out in a fully automatic mode, which made it possible to achieve a stable mode of operation of the equipment with a minimum number of staff.

The specialists of the ZAVKOM group of companies performed a full range of services, including:

• Development of project and design documentation,
• Manufacturing of the main technological equipment,
• Assembly of control cabinets,
• Software development,
• Supply of equipment,
• Installation supervision and commissioning,
• Training,
• Warranty service.

As part of this project, a set of works was completed for PJSC "Vasileostrovskaya brewery" to supply a brewhouse with a capacity of 13 tons of wort from one brew. Due to the high automation of the technological process, it was possible to achieve a productivity of 12 brews / day.

The scope of delivery included:

1. Development of a technological project;
2. Equipment manufacturing;
3. Supply of a set of piping, instrumentation and control cabinets;
4. Execution of supervision and commissioning works.