Reference list for biotechnology

Scope of supply:

1. Design documentation
2. Engineering documentation
3. Process control system development and implementation
4. Process and auxiliary equipment package
5. Control cabinet assembly

Scope of work:

1. Process design
2. Procurement and delivery of equipment to the customer site
   • main pipelines
   • two-seat valve matrices
   • sensors
   • control cabinets and insulation kit
3. Installation works
4. Installation supervision
5. Commissioning

Scope of supply:

1. Environmental impact assessment (EIA)
2. Project documentation

ZAVKOM-ENGINEERING modernized an operating wet-process line at a wheat deep-processing plant.

The modernization increases starch recovery for further bioconversion into the target product, improving the plant economics.

Scope of supply:

1. Engineering
2. Manufacture and equipment supply
3. Installation supervision
4. Commissioning

The scope of work completed under this project includes:

• Fabrication of tank/vessel equipment
• Supply of piping and interconnecting skid pipework
• Supply of control panels and instrumentation (I&C)
• Supply of cable products

Project execution is proceeding according to the approved schedule:

CURRENT STAGE: Engineering design is underway, along with equipment fabrication and procurement of components.

FOR 2026: Installation, supervision of installation, and commissioning works are scheduled at the Client's site.

The project is aimed at achieving three primary objectives:

• Increase production capacity
• Ensure stability of process parameters
• Create a foundation for further production automation

Wet process line

Wet process line for processing wheat flour into gluten and starch.

Line capacity: 25 t/h of flour.

Scope of supply:

1. Process engineering documentation
2. Supply of process equipment
3. Installation supervision
4. Commissioning

Vacuum evaporation unit for process wastewater

Vacuum evaporation unit for starch-containing process wastewater of the wheat flour processing line.

Unit capacity: 32 t/h of evaporated moisture.

Scope of supply:

1. Process engineering documentation
2. Supply of process equipment
3. Installation supervision
4. Commissioning

Scope of supply:

1. Design documentation
2. Equipment supply
3. Installation supervision
4. Commissioning
5. Software development

Scope of supply:

1. Design documentation
2. Tank equipment supply
3. Installation and supervision works
4. Commissioning
5. Software development

Scope of supply:

1. Design documentation
2. Installation supervision
3. Commissioning

Scope of supply:

1. Design documentation
2. Tank equipment supply
3. Installation and supervision works
4. Commissioning

Scope of supply:

1. Working design documentation
2. Complete equipment supply
3. Installation supervision
4. Commissioning

Scope of supply:

1. Manufacture and supply of equipment

Scope of supply:

1. Equipment supply

Scope of supply:

1. Equipment supply

Scope of supply:

1. Equipment supply

Scope of supply:

1. Design documentation

Scope of supply:

1. Basic engineering for a pea deep-processing plant

Scope of supply:

1. Design documentation

Scope of supply:

1. Equipment supply

Scope of supply:

1. Equipment supply

Scope of supply:

1. Equipment supply

Scope of supply:

Conceptual project for a wheat deep-processing plant producing amino acids (threonine, tryptophan and valine).

Scope of supply:

1. Basic engineering documentation

Scope of supply:

1. Supply of a citric acid producer strain
2. Project documentation
3. Expert review
4. Basic engineering
5. Detailed engineering
6. Complete supply of process equipment
7. Assembly of fermenter vessels V_geom=475 m³
8. Installation works
9. Commissioning
10. Personnel training

Scope of supply:

1. Design documentation
2. Equipment supply

Project results

The project increased the output of naturally fermented kvass, improved product quality, extended shelf life and increased production automation.

Scope of supply:

1. Working design documentation
2. Manufacture and complete equipment supply
3. Installation supervision
4. Commissioning

Scope of supply:

Scope of supply:

1. Manufacture and supply of equipment

Project results

The supplied equipment completed the modernization of the mash-rectification unit and improved product quality.

Scope of supply:

1. Brewing department expansion design
2. Complete process equipment package for the fermentation department
3. Deployment of Zavkom Control software
4. Installation, supervision and commissioning

Scope of supply:

1. Conceptual design documentation
2. Project documentation (PD stage)
   Developed in accordance with Russian Government Decree No. 87 of 16.02.2008 and applicable Russian regulations.
3. Basic engineering for general plant facilities

The production process is fully automated and uses modern equipment from leading Russian and global manufacturers.

Scope of supply:

1. Process documentation (TX, ATX, EM)
2. Process control system
3. Complete supply of process equipment
4. Installation of part of the equipment
5. Installation supervision
6. Commissioning
7. Personnel training

Scope of supply:

1. R&D for feed yeast production from B-starch, pentosans, fibres and bran
2. Pre-basic engineering
3. Pre-project study

Products:

Scope of supply:

1. Design documentation for the beer storage department
2. Manufacture and supply of main process equipment
3. Software development
4. Installation, supervision and commissioning

Project results

The project increased production automation and product quality.

The wastewater treatment plant is being implemented for the mine named after V.D. Yalevsky (SUEK-Kuzbass JSC). The treatment facilities supplied by us contribute to the improvement of the environmental situation in the Kemerovo Region.

Scope of supply:

1. Process design
2. Development of working design documentation
3. Manufacturing and complete supply of equipment
4. Supervisory installation and commissioning works
5. Training of the Customer’s process personnel

Assembly of the station at the ZAVKOM-ENGINEERING site

Delivery of the station to the Customer’s site

Scope of supply:

1. Equipment selection for the required specifications
2. Design documentation
3. Supply of process equipment
4. Installation and commissioning
5. Personnel training

The project involved the supply of a rectification column and a set of heat exchange equipment for a distillation unit with a capacity of 4,000 dal per day.

Scope of supply:

1. Development of process engineering documentation
2. Manufacturing and supply of process equipment:
   • Rectification column
   • Reboiler of the rectification column
   • Block of dephlegmators
   • Block of condensers

On January 22, 2020, ALVIZ JSC together with ZAVKOM-ENGINEERING LLC successfully commissioned a plant for the production of aromatic alcohols (alembic).

Scope of supply:

1. Design, manufacturing, and supply of the alembic complete with control cabinet and shut-off and control valves
2. Development of software
3. Supervisory installation and commissioning works

Project implementation results:

The successful commissioning of the plant made it possible to provide the ALVIZ distillery with the required amount of aromatic alcohols and improve the quality of the produced products.

The project implemented:

1. Equipment supply
2. Development and delivery of process control systems
3. Commissioning work

The project was implemented in 2023.

Scope of supply:

1. Process design
2. Complete supply of process equipment
3. Installation works
4. Commissioning

Project features

Supply of research and pilot equipment — a unit for producing protein isolate from pea flour with a capacity of 200 kg/h, for reproducing industrial processes and developing high-quality pea protein isolates and their modifications.

As part of the planned modernization of the production facilities of BRAVO PREMIUM LLC, which is part of the “RUST” group of companies, in 2021 the specialists of ZAVKOM-ENGINEERING LLC delivered a single-loop SIP washing station.

This installation ensured high quality and timely washing of the main technological equipment of the plant, which made it possible to optimize the production process and reduce production costs.

The scope of work performed included:

• Design and supply of SIP washing station,
• Implementation of installation work,
• Implementation of supervision works,
• Implementation of commissioning works.

Scope of supply:

1. Supply of a lactic acid producer strain
2. Pre-project study
3. Project documentation
4. Expert review
5. Basic engineering

Products:

• biodegradable plastic (PLA)
• lactic acid

At the beginning of 2021, the employees of ZAVKOM-ENGINEERING LLC  completed work on expanding the fermentation department of the Carlsberg brewery plant, located in Baku, Azerbaijan.

As part of this project, the following scope of work was performed:

1. Development of project documentation,
2. Supply of a set of equipment,
3. Performance of installation, installation supervision and commissioning.

Scope of supply:

1. Pre-project study
2. Project documentation
3. Expert review

Products:

• feed additives
• citric acid

In 2020, ZAVKOM-ENGINEERING LLC  carried out a technical re-equipment of the sulfuric acid storage warehouse in order to organize a site for the preparation and dosing of 30% sulfuric acid into the decalcified molasses pipeline of the desugarization production unit and the extract pipeline.

The production process is fully automated; the most modern technological equipment from leading Russian and world manufacturers has been supplied.

As part of the project, our company performed the following types of work:

1. Development of design and working documentation.
2. Development of a plan for the localization and elimination of the consequences of accidents (PMLA).
3. Development of technological regulations.
4. Complete delivery of technological Equipment.
5. Development of automated process control systems.
6. Installation work.
7. Commissioning.
8. Personnel training.
9. Putting into operation.
10. Registration of the Object in Rostekhnadzor (Federal Environmental, Industrial and Nuclear Supervision Service).

In 2020, ZAVKOM-ENGINEERING LLC  launched a distillery with a capacity of 3,000,000 decaliters per year in the Republic of Uzbekistan, Tashkent.

The production process is fully automated, the most modern technological equipment from the world's leading suppliers has been supplied.

As part of the project, our company performed the following types of work:

1. Designing part of the Production Technology and Process Automation System;
2. Complete supply of technological equipment:
   • Department of water treatment;
   • Alcohol storage;
   • Vodka production unit;
   • Compressor
   • SIP washing department;
   • Department of ingredients.
3. Installation work;
4. Commissioning;
5. Personnel training.

In 2020, ZAVKOM-ENGINEERING LLC  launched production area and filling of vegetable oils and fats into tanks, eurocubes and flexitanks.

The production process is fully automated, the most modern technological equipment from leading Russian and world manufacturers has been supplied.

As part of the project, our company performed the following types of work:

1. Development of working documentation for the brand Production Technology and Process Automation Systems.
2. Complete delivery of technological Equipment.
3. Development of automated process control systems, including the creation of a database of recipes.
4. Complete delivery of the refrigeration machine.
5. Design and manufacture of control cabinets.
6. Installation work.
7. Commissioning.
8. Personnel training.
9. Start-up operations.

In the first half of 2020, employees of ZAVKOM-ENGINEERING LLC  developed and implemented a project to expand the fermentation department for Pivzavod-Marksovsky OJSC.

LLC "ZAVKOM-ENGINEERING" performed the following scope of work:

1. Development of a project for piping and instrumentation for 5 CCTs (Cylindrical-Conical Tanks.).
2. Supply of a set of pipes, fittings, shut-off and safety valves, instrumentation and control cabinets.
3. Performance of installation, installation supervision and commissioning.

The reconstruction of the fermentation department made it possible to fully automate the technological process and increase the volume of production of products.

In February 2020, employees of ZAVKOM-ENGINEERING LLC successfully launched the brewing department of the Azeri brewery in Baku.

In the process of modernization, the filter tank was reconstructed and enlarged.

This allowed us to increase productivity and automate the filtration process.

In 2019, ZAVKOM-ENGINEERING LLC  developed project documentation under the general design agreement for a wheat deep processing plant with a capacity of 275,000 tons of grain per year, in the Serdobsky district, Penza region.

Nomenclature of finished products:

• Lemon acid;
• Gluten;
• HFSS;
• Molasses;
• High protein feed additive;
• Bran.

In 2019, within the framework of the implemented project with Gambrinus OJSC, the employees of ZAVKOM-ENGINEERING LLC  performed the following work package:

1. Turnkey delivery of the fermentation department (design, manufacture and supply of capacitive equipment, process pipelines, instrumentation and control cabinet, control cabinet; installation supervision and commissioning).
2. Turnkey delivery of the pure yeast culture department (design, manufacture and supply of capacitive equipment, process pipelines, instrumentation and control cabinet, control cabinet; installation supervision and commissioning).
3. Development and implementation of a unified automatic control system for the fermentation department, yeast department, pure yeast culture department and CIP washing department.

The reconstruction made it possible to increase the volume and improve the quality of products, as well as to increase the overall level of automation of the brewery plant.

In 2019, with the participation of ZAVKOM-ENGINEERING LLC, a plant for the production of bottled water was launched in the Republic of Tajikistan, Dushanbe for the company AVESTO GURUKH LLC.

As part of the project implementation, the following works were performed:

• Design of piping (connecting pipelines);
• Supply of piping (connecting pipelines);
• Installation works.

In 2019, ZAVKOM-ENGINEERING LLC  implemented a project for the construction of a distillery in the Republic of Tajikistan, Dushanbe for the company AVESTO-GURUKH LLC.

As part of the project implementation, the following works were performed:

• Designing a plant with a capacity of 280,000 decalitres per year;
• Complete supply of equipment;
• Installation works;
• Commissioning works.

In 2018, ZAVKOM-ENGINEERING LLC successfully implemented a project to modernize the distillery of JV LLC AFSAR COMPANY LTD in the Republic of Uzbekistan, Kibray.

The modernization included control of the filtration rate to improve the quality and organoleptic properties of vodka.

As part of the project implementation, the following works were performed:

• Design;
• Complete supply of equipment;
• Installation supervision;
• Commissioning works.

In 2018, ZAVKOM-ENGINEERING LLC completed for Tatneft PJSC the Basic design of a process plant for the production of denatured bioethanol with a capacity of 25,000 tons per year.

Scope of supply:

1. Design works
2. Process equipment supply

In 2018, ZAVKOM-ENGINEERING LLC  successfully completed a project for the construction and commissioning of a new brewhouse for HANSEN BREWERY LLC, Stavropol.

This unit, with a capacity of 5 tons of wort from one brew, was developed and designed taking into account the latest design and technological solutions developed by ZAVKOM-ENGINEERING LLC. The operation of the brewing department is carried out in a fully automatic mode, which made it possible to achieve a stable mode of operation of the equipment with a minimum number of staff.

The specialists of the ZAVKOM group of companies performed a full range of services, including:

• Development of project and design documentation,
• Manufacturing of the main technological equipment,
• Assembly of control cabinets,
• Software development,
• Supply of equipment,
• Installation supervision and commissioning,
• Training,
• Warranty service.

Scope of supply:

1. Design and process documentation
2. Supply of process equipment for the following sections:
   • starch separation (wet process);
   • syrup preparation;
   • gluten and feed product drying;
   • fermentation;
   • hazardous chemical stores;
   • aspiration;
   • finished product storage.
3. Installation works
4. Commissioning

In 2017, ZAVKOM-ENGINEERING LLC  launched a wheat deep processing plant with a complex for receiving, storing and processing wheat with a capacity of 120,000 tons of grain per year, in the city of Ishim, Tyumen Region

Nomenclature of finished products:

• Lysine;
• Gluten;
• Ethanol;
• Feed additive, Distillers' Dry Grain with Solubles (DDGS);
• Bran;
• Carbon dioxide.

The production process is fully automated; the most modern technological equipment from the world's leading suppliers has been supplied.

As part of the project, our company performed the following types of work:

1. General design;
2. Design and working documentation of the following facilities;
3. Complete supply of technological equipment;
   • Mill;
   • Wet process;
   • Production of glucose syrup;
   • Drying gluten;
   • Lysine production unit;
4. Installation work;
5. Commissioning;
6. Personnel training.

Scope of supply:

1. Supply of a citric acid producer strain
2. Pre-project study
3. Project documentation
4. Expert review
5. Basic engineering

As part of this project, a set of works was completed for PJSC "Vasileostrovskaya brewery" to supply a brewhouse with a capacity of 13 tons of wort from one brew. Due to the high automation of the technological process, it was possible to achieve a productivity of 12 brews / day.

The scope of delivery included:

1. Development of a technological project;
2. Equipment manufacturing;
3. Supply of a set of piping, instrumentation and control cabinets;
4. Execution of supervision and commissioning works.

In 2015, ZAVKOM-ENGINEERING LLC  launched the Usadsky distillery with a capacity of 10,000 deciliters of alcohol per day, located in the city of Usady, the Republic of Tatarstan. In this project, Zavkom Engineering LLC participated as a General Designer, as well as a supplier of process equipment for the following areas: water-heat treatment of raw materials, yeast-fermentation department, CIP station, alcohol storage.

As part of the project, our company performed the following types of work:

• General design of the facility (development of design and working documentation);
• Complete supply of technological equipment;
• Installation works;
• Commissioning works;
• Staff training.

Scope of supply:

1. Process equipment supply
2. Process design
3. Installation supervision
4. Commissioning

Scope of supply:

1. Detailed engineering
2. Documentation
3. Equipment supply
4. Process control system
5. Installation supervision
6. Commissioning

Scope of completed work

1. development of engineering documentation taking into account the technological requirements of the facility and local regulations;
2. development and implementation of an automated process control system (APCS) ensuring stable management of technological processes and control of production parameters;
3. development and manufacturing of control cabinets adapted to the operating conditions of the enterprise;
4. supply of components, including instrumentation, control valves, cable products and related accessories;
5. performance of supervision of installation works with participation of the company’s specialists;
6. commissioning works, as well as training of the Customer’s personnel to operate the automation system.