Ethanol production

The project involved the supply of a rectification column and a set of heat exchange equipment for a distillation unit with a capacity of 4,000 dal per day.

Scope of supply:

1. Development of process engineering documentation
2. Manufacturing and supply of process equipment:
   • Rectification column
   • Reboiler of the rectification column
   • Block of dephlegmators
   • Block of condensers

On January 22, 2020, ALVIZ JSC together with ZAVKOM-ENGINEERING LLC successfully commissioned a plant for the production of aromatic alcohols (alembic).

Scope of supply:

1. Design, manufacturing, and supply of the alembic complete with control cabinet and shut-off and control valves
2. Development of software
3. Supervisory installation and commissioning works

Project implementation results:

The successful commissioning of the plant made it possible to provide the ALVIZ distillery with the required amount of aromatic alcohols and improve the quality of the produced products.

In 2017, ZAVKOM-ENGINEERING LLC  launched a wheat deep processing plant with a complex for receiving, storing and processing wheat with a capacity of 120,000 tons of grain per year, in the city of Ishim, Tyumen Region

Nomenclature of finished products:

• Lysine;
• Gluten;
• Ethanol;
• Feed additive, Distillers' Dry Grain with Solubles (DDGS);
• Bran;
• Carbon dioxide.

The production process is fully automated; the most modern technological equipment from the world's leading suppliers has been supplied.

As part of the project, our company performed the following types of work:

1. General design;
2. Design and working documentation of the following facilities;
3. Complete supply of technological equipment;
   • Mill;
   • Wet process;
   • Production of glucose syrup;
   • Drying gluten;
   • Lysine production unit;
4. Installation work;
5. Commissioning;
6. Personnel training.

In 2015, ZAVKOM-ENGINEERING LLC  launched the Usadsky distillery with a capacity of 10,000 deciliters of alcohol per day, located in the city of Usady, the Republic of Tatarstan. In this project, Zavkom Engineering LLC participated as a General Designer, as well as a supplier of process equipment for the following areas: water-heat treatment of raw materials, yeast-fermentation department, CIP station, alcohol storage.

As part of the project, our company performed the following types of work:

• General design of the facility (development of design and working documentation);
• Complete supply of technological equipment;
• Installation works;
• Commissioning works;
• Staff training.

Scope of completed work

1. development of engineering documentation taking into account the technological requirements of the facility and local regulations;
2. development and implementation of an automated process control system (APCS) ensuring stable management of technological processes and control of production parameters;
3. development and manufacturing of control cabinets adapted to the operating conditions of the enterprise;
4. supply of components, including instrumentation, control valves, cable products and related accessories;
5. performance of supervision of installation works with participation of the company’s specialists;
6. commissioning works, as well as training of the Customer’s personnel to operate the automation system.